WEBSep 1, 2023 · The grinding experiments were carried out with different grinding parameters on an ultraprecision machine (Nanotech FG350) with a highspeed spindle (the runout down to 1 µm), as shown in Fig. workpiece of Ti6Al4V was used in the experiments, which was prepared by lapping to minimize flatness and parallel deviation, .
WhatsApp: +86 18203695377WEBAug 22, 2023 · However, the highperformance machining of super highstrength steel is confronted with great challenges owing to the high cutting force, serious tool wear, and impoverished machining quality.
WhatsApp: +86 18203695377WEBMay 3, 2023 · Recently, ultrahigh strength steels have attracted an increase attention to prepare highperformance gears in helicopter transmission system to confront the complex and severe environment, owing to their superior mechanical properties ( high hardness, high toughness, etc) [1 – 3].Grinding as the final and crucial manufacturing processes .
WhatsApp: +86 18203695377WEBOct 15, 2023 · Highperformance diamond abrasives are prepared using porous diamonds as abrasives. The grinding performance of porous diamond abrasive wheels on hard and brittle materials such as 4H–SiC is evaluated to enhance machining quality and efficiency for hard and brittle materials. 2. Molecular dynamics MD simulation modeling
WhatsApp: +86 18203695377WEBMay 23, 2023 · In order to distinguish the grinding performance of the thermoset and thermoplastic carbon fiberreinforced plastic (CFRP) composites, carbon fiberreinforced epoxy resin (CF/epoxy) and carbon fiberreinforced polyetheretherketone (CF/PEEK) composites were employed in this study. Different process parameters were set to grind .
WhatsApp: +86 18203695377WEBDec 15, 2017 · Theory and Appliion. High performance grinding (HPG) also called high efficiency deep grinding (HEDG) is characterized by extremely high specific material removal rates (MRR), using high wheel speed, high depth of cut, and high feed rate with superabrasive tools resulting generally in very low specific energy (6–15 J/mm 3 for .
WhatsApp: +86 18203695377WEBMar 23, 2018 · The twodimensional vertical grinding test equipment was used to grind SiCp/Al composites which were prepared by high pressure sintering method. The SEM observation of grinding morphology showed that grinding damage can be prevented by SiC particles reinforcement, 60% volume fraction of SiC particles of SiCp/Al composite .
WhatsApp: +86 18203695377WEBFeb 1, 2022 · 1. Introduction. With the excellent grinding performance of low grinding temperature, strong adaptability, high flexibility, and high efficiency, the abrasive belt grinding technique has been widely used as a finishing process for complex surface parts represented by aeroengine blades [1], [2], [3].Unlike the grinding wheel which can be .
WhatsApp: +86 18203695377WEBJan 1, 1993 · HighPerformance Surface Grinding The Influence of Coolant on the Abrasive Process E. Brinksmeier (2), E. Minke, University of Bremen Received on January 14,1993 The availability of newly designed grinding machines with high stiffness. high spindle power and wheel speeds. superabrasive CBNgrinding wheels. adaptive .
WhatsApp: +86 18203695377WEBMar 5, 2024 · Zirconiaalumina abrasive grain was the next advancement to reduce grinding time and increase abrasives' life. When zirconiaalumina was incorporated into a fiber disc, operators preferred a fiber disc over the conventional grinding wheel for weld removal. While zirconia grain advanced grinding technology, it required high forces to .
WhatsApp: +86 18203695377WEBApr 28, 2023 · performance s, in terms of grinding forces and f orce ratio, grinding qua lity, abrasive whe el morphology, are analyzed in detail. Fina lly, the c on clusions are s ummarized in last sec tion.
WhatsApp: +86 18203695377WEBNov 1, 2022 · Highspeed rail grinding stones (GS) were fabried using zirconia alumina (ZA) with five mass ratios of F16 to F30 to explore the regulatory mechanism of abrasives with mixed granularity on the grinding performance. With the decrease of abrasive grit size, the enhanced abrasive crushing strength can control the grinding behaviors of .
WhatsApp: +86 18203695377WEBJan 1, 2012 · Grinding is a conventional technological operation necessary for the manufacturing of mechanical parts of precise shapes and sizes with high demands on surface roughness. The machining is done with a tool with an undefined cuttingedge geometry composed of individual hard grains which are connected by a binder.
WhatsApp: +86 18203695377WEBJan 1, 2012 · In order to improve grinding effect of high pressure grinding rolls (HPGR), it is needed to optimize its performance parameters. According to nonlinear mapping function of artificial neural network and global optimal value search function of genetic algorithm (GA), this chapter, first, setted up the mathematical relationship between the .
WhatsApp: +86 18203695377WEBJan 1, 2013 · Experimental setup. Grinding experiments were carried out with a series of hybrid bond diamond tools on a 5axis CNC machine tool (Mikron HSM400U). It was equipped with a high speed spindle (Fischer MFM10120/11, electromotor speed 12,000–120,000 rpm, power kW) to grind ZrO 2 ( Fig. 1 ). The used coolant was oil .
WhatsApp: +86 18203695377WEBJan 1, 2012 · In modern highperformance grinding, mostly tools are used that consist of a metal body and diamond or cubic boron nitride (CBN) abrasive grains. Those tools use metallic, ceramic or resin bonding. The most modeling concepts of diamond or CBN grains use abstract descriptions via simple geometrical bodies. With this method, the .
WhatsApp: +86 18203695377WEBFeb 24, 2024 · The coarsegrained electroplated diamond grinding wheels is increasingly favored in precision grinding of hard and brittle materials owing to its high material removal efficiency, high wear resistance and steady surface contour accuracy. However, how to determine whether the dressed grinding wheel surface topography can achieve the .
WhatsApp: +86 18203695377WEBHigh performance grinding wheel for every day grinding. The HP grinding wheel is formulated for safety and high performance for a wide range of metal grinding operations. Made for every day, general purpose grinding, this grinding wheel is wear resistant, with the ability to grind welds down fast and with less effort.
WhatsApp: +86 18203695377WEBAug 22, 2023 · Super highstrength steel has an important demand in manufacturing key components inside gear transmission systems of heavyduty helicopter owing to its superior comprehensive mechanical property. However, the highperformance machining of super highstrength steel is confronted with great challenges owing to the high cutting force, .
WhatsApp: +86 18203695377WEBAug 26, 2010 · Ultrasonicassisted grinding finds its main appliion in the processing of hard, brittle materials. In particular through the superposition of the conventional feed rate and the high velocity with ultrasonic frequency, advantages in drilling processes can be reached. The appliion of ceramic and glass materials for high performance parts in .
WhatsApp: +86 18203695377WEBSep 1, 2021 · To improve the surface quality of the ground workpiece, a new highshear and lowpressure grinding wheel, with high ratio of tangential grinding force to normal grinding force, was fabried for ...
WhatsApp: +86 18203695377WEBApr 1, 2022 · High volume fraction (45 %) silicon carbide particlereinforced Al matrix composites (SiC p /AlMMCs) play an important role in various engineering fields due to their excellent properties, but the high hardness and brittleness of the SiC reinforcements result in poor surface integrity during conventional grinding (CG). Ultrasonic assisted ...
WhatsApp: +86 18203695377WEBNov 23, 2014 · Uhlmann E, Hochschild L (2013) Tool optimization for high speed grinding. Prod Eng Res Dev 7(2–3):185–193 ... Zhang LC (2009) Performance of a new segmented grinding wheel system. Int J Mach Tools Manuf 49:291–296. Article Google Scholar Tawakoli T, Westkämper E, Rabiey M (2007) Dry grinding by special conditioning. Int J .
WhatsApp: +86 18203695377WEBSep 1, 2019 · The study can help understand the microfracture of PCBN grain during highspeed grinding, and provide a basis for developing a better grinding tools or the control strategy of selfsharpening behaviour, which can improve the machining ability of grinding wheels and enlarge their life span.
WhatsApp: +86 18203695377WEBJan 1, 1993 · This paper presents the consideration of chip thickness and its influence on the grinding process, due to the grinding parameters, such as cutting speed, depth of cut and work speed. Results obtained in practical investigations concerning the impact of the coolant delivery, on the emerged forces and on the power demand at high peripheral .
WhatsApp: +86 18203695377WEBAug 22, 2023 · Recently, ultrahigh strength steels have attracted an increase attention to prepare highperformance gears in helicopter transmission system to confront the complex and severe environment, owing to their superior mechanical properties (, high hardness and high toughness) [1, 3].Grinding as the final and crucial manufacturing processes .
WhatsApp: +86 18203695377WEBFeb 13, 2024 · Electric spark dressing is an effective dressing method for metalbonded diamond grinding wheel that offers high precision, high efficiency, and low cost. This study focused on the influence of discharge voltage, discharge current, and power pulse width on the surface morphology of the grinding wheel. The electric spark dressing experiments .
WhatsApp: +86 18203695377WEBJul 1, 2023 · 1. Introduction. Grinding is the most widely used highefficiency and lowcost finishing process in the manufacturing industry. 1 During grinding, the interaction between the grinding wheel and workpiece generates grinding force at sliding, elastic/plastic deformation, and chipforming stages. 2, 3 Grinding force is an important parameter to .
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WhatsApp: +86 18203695377WEBJun 1, 2023 · Ichida et al. 20, 21 fabried new highperformance abrasive polycrystalline cBN (PcBN) grains by combining multiple cBN particles with the dimension of W7 and ceramic phases as the binding materials and then proved the higher selfsharpening capability and excellent grinding efficiency of the PcBN grains than those of .
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