WEBOct 1, 2008 · The selective granulation process is a new sintering process for high alumina iron ore fines, and can eliminate the adverse effects of 'hard to sinter' or 'unsuitable – for ironmaking' ores.
WhatsApp: +86 18203695377WEBJul 11, 2018 · The iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries. However, the content of iron in ore deposits has deteriorated and lowgrade iron ore has been processed. The fines resulting from the concentration process must be agglomerated for use in iron and steelmaking. .
WhatsApp: +86 18203695377WEBMar 17, 2012 · This chapter contains sections titled: Introduction Experimental method Results and Discussion Coke combustion rate Maximum temperature The amount of molten phase Flame front speed Co
WhatsApp: +86 18203695377WEBFeb 25, 2018 · Accurate computational models of sintering behavior would assist to enhance sinter quality and are anticipated to play a role in yield prediction.
WhatsApp: +86 18203695377WEBSep 19, 2017 · The roles of iron ore, fuel, fluxes, and moisture in sintering granulation are also analyzed, and finally advanced granulation equipment and processes for industrial production, as well as their ...
WhatsApp: +86 18203695377WEBMay 1, 2020 · To cope with this target, the massive use of granulated biomass and fuel gas in the iron ore sintering process are a promising technological solution and can contribute to mitigating the ...
WhatsApp: +86 18203695377WEBFeb 1, 2017 · Iron ore sintering is an important part during the ironmaking process, and a large amount of SO 2 is also generated. Our previous research shows that it is an effective way to reduce SO 2 content of flue gas by adding urea to a special sintering material zone position. In this paper, the mechanism of selective desulphurization by adding urea .
WhatsApp: +86 18203695377WEBNov 1, 2021 · The iron ore sintering experiment was carried out according to the standard process. After weighing, mix all the raw materials, pour them into a firststage drum for dry mixing for 1 min, then pour them into a secondstage drum and add water for wet mixing, which continues for 10 min.
WhatsApp: +86 18203695377WEBJan 26, 2014 · The appropriate content and distribution of sinter moisture play an important role in the granulation of iron ores. In this study, the effects of porosity, size distribution, and particle shape on the water absorption rate (WAR) of four types of iron ores were analyzed by using the immersion method and capillary water absorption method. In .
WhatsApp: +86 18203695377WEBJan 18, 2023 · Recovery of metallurgical dust by sintering inevitably incorporates Zn into the sintered ore, which can have a significant impact on the ore formation process and the quality of the resulting ore. Through miniaturesintering experiments and theoretical firstprinciples calculations, this paper analyzes in detail the influencing mechanism of Zn on .
WhatsApp: +86 18203695377WEBNov 1, 2023 · Granulation is an important process in iron ore sintering. During this process, iron ore, coke, flux, and other raw materials are fed into the drum and mixed with water addition. The fine granular materials bond with each other under the action of capillary force and gradually grow with a certain size distribution.
WhatsApp: +86 18203695377WEBOct 1, 2016 · According to bed permeability versus mix moisture curves obtained in ... Peak temperature plays an important role on the generation of melt phase. The melting kinetics and melt phase fluidity are dependent on peak temperature in combustion layer of sintering bed. ... Iron ore sintering process is a typical example of filtration .
WhatsApp: +86 18203695377WEBMay 1, 2023 · Cotreating municipal solid waste incineration fly ash (MSWIFA) in hightemperature iron ore sintering process is winning great concern. Most of the previous studies were about the cotreatment of raw MSWIFA (without water washing) in sintering process. Although the content of dioxins in MSWIFA was reduced, the high chlorine .
WhatsApp: +86 18203695377WEBFeb 25, 2018 · The iron ore sintering process was simulated and computational domain was the same as the configuration of a sinter pot as shown in Fig. 1. Entrance of the sinter pot was defined as a velocity inlet. The magnitude of velocity was obtained from the experimental gasflow rate [7]. The bottom of the sinter pot was set to be pressure outlet .
WhatsApp: +86 18203695377WEBJan 15, 2024 · Iron ore sintering is one of the key steps in the ironmaking process, where granulated pellets are transformed into sinter in the sintering machine, providing an ideal raw material for ironmaking blast furnace. Drum granulation in the sintering process plays an essential role in determining the final sintering performance.
WhatsApp: +86 18203695377WEBMar 20, 2020 · In the iron ore sintering process, it is desirable to maximize the productivity and quality of sinter while minimizing the fuel consumption for any given raw material (iron ore, flux and solid fuel) quality. However, given the complexity of the sintering process and the large number of manipulated variables, it is not practical for .
WhatsApp: +86 18203695377WEBJul 1, 2011 · One of the recent areas of progress for better energy utilisation in iron ore sintering process is the distribution pattern of the fuel inside a macroparticle, which is formed with fine particles ...
WhatsApp: +86 18203695377WEBAug 1, 2019 · In this study, the optimisation model of fuel distribution base on numerical simulation was proposed to reduce the fuel consumption of sintering process. The simulation model of sintering process was carried out according to the heat and mass transfer, and the physical and chemical reactions of sintering. Then the heat income .
WhatsApp: +86 18203695377WEBMoisture, wt.% <15 [50, 95 ... Temperature distribution in layer of the iron ore sintering process is one of the most important factors to decide the sinter quality. ... which play a crucial role ...
WhatsApp: +86 18203695377WEBJul 26, 2023 · The sinter plant that converts the iron ore fines into a desirable blast furnace feed, offers an avenue for recycling wastes. One of the several wastes that are produced at an iron and steel plant is the undersized pellet fines, which cannot be directly used in iron making. The present study evaluated the influence of these pellet fines on the sintering .
WhatsApp: +86 18203695377WEBJan 22, 2015 · Abstract. Flamefront speed has a large influence on sinter quality and production. To study the influence of flamefront speed on pisoliteore sintering, five tests were conducted in a laboratory sinter pot. Through varying mix moisture, flamefront speeds ranging from to mm/min were obtained. The results revealed that .
WhatsApp: +86 18203695377WEBMay 1, 2023 · Through recent studies, it was found that iron ore sintering can be used to treat MSWIFA(Gan et al., 2021). The use area of sintering machines in China has exceeded 160000 square meters, with an annual output of more than 1 billion tons of iron ore sinter, accounting for more than 60% of the global output(Ji et al., 2022).
WhatsApp: +86 18203695377WEBJul 19, 2019 · FeO so formed combines with SiO 2 and fluxes resulting in the formation of fluxed sinter.. The flexibility of the sintering process permits conversion of a variety of materials, including iron ore fines, captured dusts, ore concentrates, and other ironbearing materials of small particle size (, mill scale) into a clinkerlike agglomerate.
WhatsApp: +86 18203695377WEBJan 31, 2008 · The roles of iron ore, fuel, fluxes, and moisture in sintering granulation are also analyzed, and finally advanced granulation equipment and processes for industrial production, as well as their ...
WhatsApp: +86 18203695377WEBSep 26, 2018 · In an iron ore sintering bed, combustion of solid fuel supplies heat needed for sintering of fine particles and determines the quality of the sintered ores and the productivity of the process.
WhatsApp: +86 18203695377WEBOct 1, 2016 · Semantic Scholar extracted view of "Identifying major zones of an iron ore sintering bed" by M. Pahlevaninezhad et al. ... In the integrated steel industries the sintering process plays an important role furnishing raw material to the blast furnace. ... Moisture transfer during the strand sintering operation was studied both experimentally .
WhatsApp: +86 18203695377WEBMay 3, 2024 · This study focuses on preparing nonsintering ceramsites using nonactive solid waste materials, specifically coal gangue and iron ore tailings. Firstly, a singlefactor test was conducted to determine the optimal dosage of coal gangue and iron ore tailings.
WhatsApp: +86 18203695377WEBJan 26, 2014 · The appropriate content and distribution of sinter moisture play an important role in the granulation of iron ores. In this study, the effects of porosity, size distribution, and particle shape on the water absorption rate (WAR) of four types of iron ores were analyzed by using the immersion method and capillary water absorption method.
WhatsApp: +86 18203695377WEBSep 1, 2016 · Modeling and optimization method featuring multiple operating modes for improving carbon efficiency of iron ore sintering process article{Chen2016ModelingAO, title={Modeling and optimization method featuring multiple operating modes for improving carbon efficiency of iron ore sintering process}, author={Xin Chen and Xiaoxia Chen .
WhatsApp: +86 18203695377WEBFeb 28, 2022 · The iron ore mixture for all the stages was the same and consisted of iron ore concentrate – %, sintering ore – %, lime – % and sintering additives (sludge, dust, scale) – %.
WhatsApp: +86 18203695377WEBJul 25, 2016 · Sinter strength evaluation using process parameters under different conditions in iron ore sintering process ... simulation work would play a much more important and extensive role on optimizing the operating parameters and predicting the performance at extreme conditions. ... limestone, the level of return fines, mix moisture .
WhatsApp: +86 18203695377WEBDec 1, 2012 · The iron ore sintering process is a key technology in the steel industry due to its possibility of recycling waste solids or powders internally produced during the raw materials handling or ...
WhatsApp: +86 18203695377WEBSep 1, 2022 · Iron ore sintering is a pretreatment step of smelting that agglomerates the iron ore using surface melting of green pellets to improve the quality of the steel product. The sintering process not only improves the quality of steel products, but also releases CO and CO2 gases, evaporates moisture, and improves the reducibility of iron ore to .
WhatsApp: +86 18203695377WEBNov 1, 2021 · Iron ore sintering is extensively used in the iron and steel industry all over the world to aid transformation of iron ore into porous and permeable sinters, mostly preferred in the blast furnace [].Coal has been the most preferred sinter fuel used in the iron and steel industries, but it poses significant negative effects on the environment and .
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